3D Printed Cylinder Removes Common Chemotherapy Drug from the Bloodstream

By Emma Hiolski, for C&EN

A device smaller than a AAA battery may have the potential to shield healthy tissue from the devastating side effects of chemotherapy. The customizable, 3-D-printed device is placed in a blood vessel downstream of a target organ and can absorb a common chemotherapy drug directly from the bloodstream before it spreads to the rest of the body (ACS Cent. Sci. 2019, DOI: 10.1021/acscentsci.8b00700).

Steven W. Hetts of the University of California, San Francisco, came up with the idea for drug recapture about eight years ago. Part of Hetts’s work as a neuroradiologist involves threading catheters through a patient’s blood vessels to deliver chemotherapy drugs directly to a tumor or particular organ in a procedure called intra-arterial chemotherapy. Some 50 to 80% of the injected drug passes through the target, however, and enters the rest of the body.

One common chemotherapy drug, doxorubicin, is highly effective at treating various cancers, but cumulative exposure from repeated treatments can lead to heart failure. Hetts wondered if it was possible to capture doxorubicin as it exited a target organ—in this case the liver—before it spread throughout the body. Currently, liver cancer treatment involves regular intra-arterial chemotherapy to keep tumors in check until a liver transplant can happen, Hetts says. A device that could recapture doxorubicin on its way out of the liver would not only lower the risk of heart failure but also reduce other side effects such as hair loss and immune suppression. It might even allow the delivery of higher doxorubicin doses to the liver for more effective treatment, he says.

To further develop this idea, Hetts turned to collaborators at the University of California, Berkeley. Led by chemical engineer Nitash P. Balsara and postdoctoral researcher Hee Jeung Oh, the team envisioned a porous device with a high surface area to maximize contact with the bloodstream. They designed a square lattice structure within a 5-mm-wide, 30-mm-long cylinder that could be placed into a patient’s vein during intra-arterial chemotherapy via the same minimally invasive surgery used to deliver the doxorubicin. The device would need to stay in place for only two hours during this treatment.

 Superposed 3D reconstruction of uncoated (gray) and coated (orange) absorbers and magnified views at different locations
ACS Central Science

A chemotherapy drug–absorbing device consists of a square lattice within a tube. The device is coated with a polystyrenesulfonate-containing block copolymer and can absorb doxorubicin directly from the bloodstream when implanted in a vein, potentially reducing side effects of the drug.

The device was 3-D printed by Balsara’s longtime collaborator, Joseph M. DeSimone, CEO and cofounder of the tech company Carbon, Inc. The company’s light-activated version of 3-D printing provides fast and accurate production; it takes minutes to print a single device, DeSimone says.

The device is made of poly(ethylene glycol) diacrylate, a biocompatible and foul-resistant material. Balsara’s team then coated this scaffold with a polystyrenesulfonate-containing block copolymer that sticks to the scaffold and irreversibly binds doxorubicin.

Structure of poly(ethylene glycol) diacrylate
Structure of poly(ethylene glycol) diacrylate

To confirm that the device could indeed absorb doxorubicin from the bloodstream, the team tested it in pigs, inserting two absorbers side by side into a vein of similar diameter to the vein leaving the human liver, where they might one day be deployed. The researchers injected a clinically relevant dose of doxorubicin through a catheter just upstream of the devices, and measured drug concentration both upstream and downstream of the devices. The absorbers captured an average of 64% of the administered doxorubicin and caused no adverse effects to the blood vessels during the 90-minute experiments.

Though the team still wants to optimize the chemical binding properties of the device, they are excited by its potential. “I think this is a realistic device and approach to reducing the toxicity of chemotherapy and will help a large number of patients,” Hetts says. Using magnetic resonance imaging or computed tomography scans to create 3-D images of an individual’s blood vessels could eventually allow the absorber to be custom printed to fit that person’s vein, he adds.

Sharon C. Glotzer, of the University of Michigan, calls the study “another great application of fundamental chemical engineering to problems in human health.” Glotzer also highlights how the approach could be applied to other medical situations in which toxins are unwanted. Targeting other toxins, however, would require developing copolymers that bind other molecules. “I see this work as a first step, but a very big first step,” she says.

This story first appeared in Chemical & Engineering News on January 14, 2019.